Vacuum Suspension Melting Furnace

Category: Vacuum Melting

This product places a segmented water-cooled copper crucible within a strong alternating magnetic field, using eddy currents to heat the metal inside the crucible until it melts. The resulting electromagnetic forces prevent the molten metal from making close contact with the water-cooled copper crucible.

Overview

Technical Specifications

This product is a high-end melting system specifically developed for the production of high-purity metals, specialty alloys, and rare-metal materials, with a core focus on “high purity, low contamination, and precise temperature control.” It is ideally suited for applications in university research, specialty-material R&D, and high-end manufacturing, enabling contactless melting, purification, and shaping of metals and alloys. By eliminating direct contact with crucibles—a common source of compositional contamination in conventional melting processes—this system provides stable and reliable hardware support for the development of high-purity materials and small-batch production.

Key Features

  1. Core Vacuum Levitation Technology: This technology employs a vacuum-sealed structure combined with electromagnetic levitation heating to enable contactless melting of metal feedstocks, thereby eliminating container contamination and significantly enhancing the purity of the molten material. It is ideally suited for the melting of high-end materials such as rare metals and specialty alloys.
  2. Precise Temperature Control and Adjustment: Equipped with a high-precision temperature control system, this equipment allows for flexible adjustment of melting temperature and holding time, enabling precise control of alloy composition ratios. This ensures stable material properties after melting, meeting the stringent requirements of both research and production.
  3. Safe and Efficient Design: The furnace body is equipped with multiple protective features, including vacuum detection, high-temperature warning, and overload protection, ensuring safe and reliable operation. It delivers high melting efficiency, with rapid and uniform temperature rise, minimizing material loss and meeting the demands of small-batch, high-precision melting.
  4. Highly adaptable: Compatible with a wide range of metallic and alloy feedstocks and supports customized melting processes, this system meets the materials R&D needs of universities and research institutions while also accommodating small-batch production for specialty-materials companies, all with user-friendly operation that is easy to master.
Project Details
Total smelting weight (calculated based on titanium melt) 300g
Heating temperature can reach 2200°
Floating Power Supply Input power can reach 60KW
Output power can reach 54KW
Use power supply IGBT-specific floating power supply
Oscillation frequency 15–30 kHz (automatic frequency tracking)
Cooling Water Requirements

Power supply ≥ 0.2 MPa

Crucible ≥0.35 MPa

Induction coil Coil for Suspension Furnace
Input voltage Three-phase 380V, 50 Hz
Melting rate 10–15 minutes
Crucible Suspension-specific water-cooled copper crucible
Crucible internal dimensions Dia40X50mm
Cavity internal dimensions Dia700X800
Cavity vacuum level < 5×10⁻³ Pa
Tilting and rotating angle of the crucible 0–360 degrees (adjustable to any angle)
Is it possible to connect a water-cooled crucible inside the vacuum chamber? Okay
Observation window size Diameter 90mm

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