Multi-source vacuum evaporation coating system

Category: Thin Film Preparation

This product is a high-end, specialized, high-performance deposition system designed for laboratory use. As a lightweight multi-source coating solution, it integrates multi-source collaborative control, vacuum evaporation coating technology, and a PLC-based intelligent touch-screen control system. Each individual source can deliver a current of 100 A and operate at temperatures up to 1,800°C, ensuring precise deposition and highly efficient operation. It enables the efficient deposition of multilayer composite films and functional coatings, supporting the evaporation of both metallic and certain non-metallic functional materials. Widely applicable in laboratory settings such as small-sample R&D and small-batch pilot production, this system is the preferred core equipment for desktop-level, high-precision, multi-source vacuum evaporation coating in laboratories.

Overview

Technical Specifications

This product is a high-performance deposition system specifically designed for advanced laboratory R&D and precision multi-source coating of small-scale samples. Its core features include multi-source collaborative control, vacuum evaporation coating, a compact desktop-friendly design, and PLC-based intelligent touch-screen operation. As a lightweight multi-source coating solution, it balances deposition expertise, operational convenience, and operational stability. Leveraging the advantages of multi-source collaborative control and a controlled vacuum environment, it meets the requirements for preparing composite films, multilayer films, and functional films on a wide range of small samples. It is widely used in laboratory R&D of small samples, small-batch pilot production, the fabrication of miniature functional thin films for semiconductor devices, graphene-assisted coating, material surface modification, and multi-material coating of research micro-samples—addressing demanding experimental needs. This system serves as the core equipment for desktop-level, high-precision multi-source vacuum evaporation coating experiments in laboratories, providing an efficient, precise, and clean integrated solution for scientific research and the preparation of high-precision, small-sample multi-source composite coatings.
Key features:
1. Multi-source collaborative control to meet diverse coating requirements: The system is equipped with multiple independent power-supplied evaporation sources, enabling flexible operation in three modes—alternating activation of multiple sources, simultaneous operation, and stepwise control—to satisfy a wide range of complex coating processes. It supports independent, simultaneous, or sequential evaporation of various materials, with precise temperature and deposition-rate control for each source, facilitating the easy fabrication of multilayer films, composite films, and functional films. This addresses the limitations of dual-source or single-source coating systems in achieving multi-material, multifunctional composite coatings, thereby meeting the advanced research needs of laboratories for the preparation of diversified composite thin films.
2. Vacuum Evaporation Technology for Superior Film Quality: This advanced vacuum evaporation coating system features a single evaporation source capable of stably delivering up to 100 A of deposition current, with an evaporation temperature as high as 1800°C. The system offers stable temperature control and current output, along with broad process compatibility. Individual evaporation parameters can be flexibly adjusted for each source, enabling precise control over film thickness, uniformity, and density. The resulting films exhibit strong adhesion, few defects, and stable performance, with tight interlayer bonding that effectively prevents pinholes, delamination, and layer separation—thus meeting the stringent requirements of cutting-edge laboratory research for coating precision and performance.
3. Compact desktop design for space-saving and easy placement: Specifically optimized for laboratory desktop environments, this device features a streamlined, compact form factor and lightweight construction, allowing it to be placed directly on standard lab workstations without requiring dedicated installation space. It is compatible with a wide range of laboratory desk layouts, making it particularly well-suited for space-constrained university labs and small research institutions—offering flexible, space-efficient operation while seamlessly integrating multi-source functionality with desktop convenience.
4. PLC Intelligent Touch Control for Efficient and Convenient Operation: Equipped with an upgraded PLC intelligent control system, the entire process is operated via a high-definition touch screen with a simple, intuitive interface and clear functional zoning. The system supports separate memory storage for multi-source coating parameters, preset programs, fault alarms, one-touch adjustment of power settings for multiple evaporation sources, and other features. It allows users to preconfigure a variety of commonly used multi-source vacuum evaporation coating programs, ensuring a streamlined operation that can be quickly mastered without extensive training. This makes it ideal for laboratory researchers and professional operators.
5. Multi-scenario adaptability and broad application scope: The system fully meets the requirements of evaporation deposition for various common metallic materials, while also accommodating the deposition needs of certain non-metallic and functional materials. It is suitable for coating small-scale samples made from a wide range of materials, including metals, oxides, semiconductors, and functional ceramics, and finds extensive use in advanced experimental applications such as laboratory R&D on small samples, small-batch pilot production, fabrication of miniature functional thin films for semiconductor devices, graphene-assisted coating, material surface modification, and multi-material coating of microscale test specimens. The vacuum environment effectively prevents oxidation of the deposited films, further enhancing the equipment’s application value.
6. Stable and Durable with Convenient, Worry-Free Maintenance: The overall structure has been optimally designed, with high-quality components selected for the core multi-evaporation units, vacuum chamber, and temperature-control system, ensuring stable, trouble-free operation, strong anti-interference capability, and long-term continuous performance—making it ideally suited for frequent, desktop-level multi-source vacuum evaporation coating experiments in laboratories. Daily maintenance is simple and convenient; no specialized personnel are required for operation and upkeep. Regular routine inspections and cleaning of the chamber and multi-evaporation units are sufficient to ensure normal equipment operation, significantly reducing laboratory equipment maintenance costs.

Sample stage Size φ150mm sample
Height Adjustable up and down by 150 mm
Evaporation source Quantity Tungsten boat x2
Vacuum chamber Cavity dimensions φ500x700mm
Observation Window Front-mounted φ100mm with a light shield
Cavity material 304 stainless steel
Activation Method Front-opening type
Film Thickness Control Crystal oscillator-based film thickness gauge, with optional multi-channel film thickness controller
Vacuum system Front-stage pump Two-stage rotary vane pump
Vacuum port KF16
Secondary pump Turbomolecular pump
Vacuum port ISO160
Vacuum measurement Resistance-plus-ionization composite vacuum gauge
Exhaust rate Mechanical pump: 1.1 L/s; Molecular pump: 600 L/s
Ultimate vacuum 1.0E-5Pa
Power supply AC 220V 50/60Hz
Pumping speed Rotary vane pump: 1.1 L/s
Flow meter Optional: one 500 sccm argon mass flow meter
Control System PLC automatic control; operating interface: touch screen + control panel
  Supply voltage AC 220V, 50Hz
Other Overall dimensions 1200mm x 900mm x 1500mm
  Overall weight 500kg
  Total machine power 5kW

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