High-Speed Waterproof Magnetohydrodynamic Sealing Device SR10 (Custom-Made)

Category: Solid-axis double-flange type

This product is a high-performance magnetorheological fluid sealing assembly specifically developed for high-speed operating environments, where waterproof sealing and customized adaptation are both critical. Its core positioning emphasizes high-speed load-bearing capability, IP-rated water resistance, leak-free performance, and non-standard customization, while also prioritizing compact structural design and robust adaptability to diverse operating conditions. It is ideally suited for a wide range of non-standard applications in precision machinery, automation equipment, and specialized systems, providing reliable hardware support for sealing and protection as well as stable power transmission in high-speed rotating components. Customized design and manufacturing can be tailored to meet specific customer operating parameters.

Overview

Technical Specifications

This product is a high-performance magnetorheological fluid seal assembly specifically developed for high-speed operating environments, addressing both waterproof sealing and customized adaptation requirements. Its core positioning emphasizes high-speed load-bearing capability, IP-rated water resistance, leak-free performance, and non-standard customization, while also prioritizing compact structural design and robust operational adaptability. It is ideally suited for a wide range of non-standard applications in precision machinery, automation equipment, and specialized systems, providing reliable hardware support for sealing and protection as well as stable power transmission in high-speed rotating components. Customized design and manufacturing can be tailored to meet specific customer operating conditions and parameters.

Key features:
1. High-speed, stable operation
Employing high-performance ferrofluids and an optimized magnetic circuit design, this solution achieves contactless sealing with zero frictional losses, enabling stable high-speed operation, smooth running, reduced equipment energy consumption and wear, and enhanced transmission accuracy—far surpassing the high-speed performance capabilities of conventional sealing devices.
2. IP-rated waterproof sealing
The integrated waterproof structure, leveraging the zero-leakage properties of magnetorheological fluids, achieves an IP65 or higher waterproof rating, effectively blocking water, water vapor, and contaminants. This design is well-suited for long-term operation in humid environments, addressing the common shortcomings of conventional sealing and waterproofing solutions.
3. Fully customized non-standard adaptation
Core parameters such as shaft diameter, seal chamber dimensions, and mounting methods can be customized to suit a wide range of non-standard equipment operating conditions, with tailored design solutions provided that offer exceptional interchangeability and adaptability.
4. Zero Leakage, No Pollution
Magnetorheological fluids form a sealing barrier, achieving complete leak-free operation under both static and dynamic conditions, with no organic volatiles or abrasive particles, thereby preventing contamination of equipment and the environment and making them suitable for high-cleanliness, precision applications.
5. Stable, durable, and maintenance-free
Made from high-quality, corrosion-resistant and thermal-shock-resistant materials, it boasts exceptional impact resistance, requires no wear parts, and offers a long service life. Under normal operating conditions, it is virtually maintenance-free, thereby reducing maintenance costs and downtime-related losses.
6. High reliability and strong compatibility
It features a built-in stable permanent-magnet magnetic circuit and a reliable structure, with only the bearings as wear-prone components. It is compatible with a wide temperature range of –20°C to 120°C, offers customizable pressure-bearing capacity, and is suitable for operation under various working conditions.

Typical applications:
1. Precision machinery sector: high-speed spindles, precision motors, CNC equipment, robotic joints, and more—designed to meet non-standard dimensional requirements and high-precision transmission needs.
2. Automation and Specialized Equipment: Waterproof, high-speed, custom-designed equipment, including drive components for automated production lines, underwater robots, specialized electric motors, and marine propulsion systems.
3. Semiconductors and Research Equipment: semiconductor manufacturing equipment, vacuum coating auxiliary sealing, and high-speed rotating devices for research applications—meeting non-standard requirements for leak-free operation and ultra-high cleanliness.
4. New Energy and Water Treatment Equipment: high-speed rotors for new energy equipment, transmission components for water treatment, and mechanical seals for wastewater treatment, all designed to meet non-standard operating conditions involving humidity and corrosion.
5. Aerospace and Medical Devices: Small aerospace sealing components and high-speed assemblies for precision medical instruments require custom dimensions, high reliability, and waterproof performance.
6. Industrial Pumps, Valves, and Chemical Equipment: Corrosion-resistant chemical pumps and high-speed valve actuation components, tailored to meet non-standard sealing requirements for corrosive media and humid environments.

Characteristic parameter: leakage rate 10 −12 Pa ⋅ m 3 ⋅ S −1

The table lists standard dimensions; specific external dimensions and connection methods can be customized to meet customer requirements.
This product can be used for both vacuum sealing and positive-pressure sealing. The achievable vacuum level is as low as 10⁻⁹ Pa, and the pressure resistance can reach several tens of megapascals (MPa).

Specifications D1 (Tolerance) D2 D3 D4 n-Φd L1 L2 L3 L4 Bearing model
SR10 10h7(₀₋₀.₀₁₅) 50 68 85 4-Φ7 135 85 25 8 6201
SR12 12h7(₀₋₀.₀₁₅) 53 73 90 4-Φ9 135 85 25 10 6202
SR16 16h7(₀₋₀.₀₁₈) 65 85 105 4-Φ9 155 105 25 10 6204
SR20 20h7(₀₋₀.₀₂₁) 70 90 110 6-Φ9 170 110 30 12 6205
SR25 25h7(₀₋₀.₀₂₁) 80 100 120 6-Φ9 175 115 30 12 6206
SR30 30h7(₀₋₀.₀₂₁) 92 110 130 6-Φ9 188 118 35 12 6207
SR35 35h7(₀₋₀.₀₂₅) 100 125 145 6-Φ11 192 122 35 15 6208
SR40 40h7(₀₋₀.₀₂₅) 105 130 150 6-Φ11 208 128 40 15 6209
SR45 45h7(₀₋₀.₀₂₅) 110 135 155 8-Φ11 220 130 45 15 6210
SR50 50h7(₀₋₀.₀₂₅) 120 145 165 8-Φ11 240 140 50 15 6211
SR55 55h7(₀₋₀.₀₃) 130 160 185 8-Φ13 255 145 55 18 6212
SR60 60h7(₀₋₀.₀₃) 140 170 195 8-Φ13 270 150 60 18 6213
SR65 65h7(₀₋₀.₀₃) 145 175 200 8-Φ13 285 155 65 18 6214
SR70 70h7(₀₋₀.₀₃) 150 180 205 8-Φ13 300 160 70 18 6215
SR75 75h7(₀₋₀.₀₃) 165 200 235 8-Φ17 310 170 70 20 6216
SR80 80h7(₀₋₀.₀₃) 180 215 250 8-Φ17 320 180 70 20 6217
SR85 85h7(₀₋₀.₀₃₅) 190 225 260 8-Φ17 350 190 80 20 6218

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